Story Published:
Feb 21, 2003 at 11:25 AM PST
Story Updated:
Aug 30, 2006 at 11:58 PM PST
WASHINGTON, D.C. - A NASA safety engineer warned days before Columbia broke apart that he feared the shuttle was at risk for a devastating breach near its left wheel, and he suggested people in the space agency weren't adequately considering the threat.
"We can't imagine why getting information is being treated like
the plague," the engineer wrote in one of a number of e-mails
released Friday that describe greater concerns about Columbia's
safety in the days before its breakup.
Other documents NASA released show that Columbia may have been
struck by as many as three large chunks of foam that smashed
against delicate insulating tiles as it took off, not just the one
previously acknowledged.
Robert Daugherty, an engineer at NASA's Langley research
facility in Hampton, Va., did not indicate that he believed the
breach would cause Columbia to break apart during its fiery
descent. "No way to know, of course," he wrote.
But Daugherty warned in his e-mail on Jan. 29 about a possible
breach near the seal of Columbia's wheel compartment that could
have been caused by damage to the shuttle's thermal tiles there. He
seemed mostly worried about the risks of pilots struggling to land
Columbia with one or more tires damaged by extreme heat.
"It seems to me that if mission operations were to see both
tire pressure indicators go to zero during entry, they would sure
as hell want to know whether they should land with gear up, try to
deploy the gear or go bailout," Daugherty wrote.
Senior NASA officials have steadfastly supported assurances by
The Boeing Co., a contractor, since the accident that Columbia was
expected to be able to return safely despite possible tile damage
along its left wing. They also have maintained that concerns
expressed in e-mails among midlevel engineers such as Daugherty
were part of a "what-if" analysis, and that even these engineers
were satisfied with Boeing's conclusions.
"During the flight, no one involved in the analysis or the
management team or the flight team raised any concerns," NASA
spokesman James Hartsfield said Friday.
But the e-mails disclosed in Washington raise questions about
the assurances by Boeing, including underlying assumptions about
the likelihood of damage from a large chunk of breakaway foam and
whether damage to Columbia might have been caused by falling ice.
The e-mails also include references by Daugherty and another
Langley employee, Mark J. Shuart, about secrecy within NASA about
the study of risks to Columbia. Shuart wrote Jan. 28 to two other
employees, referring to the foam strike, "I am advised that the
fact that this incident occurred is not being widely discussed."
The e-mails, which never were passed to senior mission
controllers in Houston during Columbia's flight, will be turned
over to the board investigating the accident, board spokeswoman
Laura Brown said. All seven astronauts died in the breakup Feb. 1.
The e-mails had been sought since last week by news
organizations under the Freedom of Information Act. Employees at
NASA's headquarters here published them Friday with little fanfare
on the agency's Web site.
Among the e-mails were two written after the breakup. Daniel D.
Mazanek of the Spacecraft and Sensors Branch at Langley wrote Feb.
7 that the debris that struck Columbia might have been ice, not
foam from the external fuel tank.
Boeing had calculated that a chunk of foam weighing 2.67 pounds
was responsible. But Mazanek estimated that a chunk of ice the same
size would have been more damaging because it would weigh 63.4
pounds, "the equivalent of a 500-pound safe hitting the wing at
365 mph."
Last week, NASA disclosed a similar e-mail by Daugherty. He
wrote two days before Columbia's breakup about risks to the shuttle
from "catastrophic" failures caused by tires possibly bursting
inside the wheel compartment from extreme heat.
Daugherty was responding in that e-mail to a telephone call Jan.
27 from officials at the Johnson Space Center asking what might
happen if Columbia's tires were not inflated when it attempted to
land.
Daugherty cautioned in the e-mail disclosed earlier that damage
to delicate tiles near Columbia's landing gear door could permit
dangerous temperatures causing one or more tires to burst, perhaps
ending with failures that would place the astronauts "in a world
of hurt."
In other documents released Friday, a report by Boeing employees
said that cameras saw three large pieces of debris, each up to 20
inches long, that shattered into a shower of particles after
striking Columbia along its left wing. The report, among those
supporting Boeing's assurances to NASA that Columbia could return
safely, was dated eight days before the spacecraft broke apart over
Texas.
Earlier Boeing reports during Columbia's flight had focused on
possible damage from "a large piece of debris," also about 20
inches.
NASA released three reports analyzing possible damage to
Columbia's insulating tiles. News organizations had previously
obtained two of these. The third, dated Jan. 24, indicated the
highest risk of damage was along the leading edge of Columbia's
left wing, based on the speed and on the angle of the strike as the
shuttle roared skyward.
The accident board investigating the disaster has said
previously that Columbia almost certainly suffered a devastating
breach along its wing and possibly its wheel compartment that
allowed searing air to seep inside the shuttle during its descent
at nearly 12,500 miles per hour.
Unusual temperature readings inside the wing began to occur
within minutes of its re-entry, far off the coast of California.